More Benefits...
• Improves
scrap handling: scrap can be reduced to a small enough
size so that it can be efficiently mechanically or pneumatically conveyed.
Examples of shredded material being conveyed presently are: paper, cardboard,
corrugated materials, light metals, foam rubber, rigid plastics, plus
lots of others. See Application Reports; # (19) (28)
• Increases
system thru-put: Shredding increases the amount of material
in the baling chamber. The baler function is more efficient and requires
fewer cycles, which can dramatically extend the baler life. Shredding
newspapers, fiber cores, folding carton scrap, books and magazines, corrugated
boxes, slabs of paper and flexible polyurethane foam before baling results
in increased system thru-put, heavier bales, more uniform and better bale
quality. See Application Report # (15) (31) (27)
• Energy
recovery: Shredding of all types of plant waste into uniform
pieces allows plants to efficiently burn their waste -- normally using
the resultant generated energy to heat their building or to produce steam
for use in the manufacturing process. Burning of plant waste eliminates
the need and costs associated with hauling it away to a landfill. See
Application Report # (11) (25)
• Reclaims
valuable product: Packaging material can be separated
from the reusable product and automatically compacted or baled. Shredding
removes damaged, mislabeled or improperly filled containers and separates
the materials that need to be reclaimed, reprocessed and repackaged. The
shredder can also serve as an automatic bag or box opener for new products
coming into a plant. Examples of products being reclaimed include: Soaps,
flour, sugar, household liquids and fertilizers. See Application Report
# (17)
• Size reduction for compaction:
shredding all sizes of reject parts, crates, boxes, skids, and pallets,
increases waste container volume and can reduce haul-away costs by as
much as 75%. Properly designed systems with shredders can automatically
break down large boxes, crates and fiberglass to reduce or eliminate manual
labor. See Application Report # (12) (14) (16)(20)(21)(24)(27) (29)(30)
• Maximizes
baled scrap: Shredding increases the amount of material
in the baling chamber. This enables the baler to cycle less and more efficiently,
thus dramatically extending baler life. Shredding newspapers, fiber cores,
folding carton scrap, books and magazines, corrugated boxes, slabs of
paper and flexible polyurethane foam before baling results in increased
system thru-put, heavier bales, more uniform and better bale quality.
See Application Report # (11) (25)
• Volumetric
feeding: The two-stage process of pre-shredding before
granulating is proven efficient in reducing large objects or parts to
very small pieces for reprocessing. The shredder reduces the size and
feeds them evenly so that a granulator can handle the material size efficiently.
The benefits of feeding uniform sized pieces into the second stage machine
are: far less maintenance, longer machine life, and less total operating
costs when compared to a single stage machine. See Application Report
# (26)

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